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Ceramic Wear Liners

Ceramic wear liner solutions are becoming more common in material handling applications because they have been proven to provide maximum resistance to impact and abrasion in bulk material handling applications.

 

Our wear liners comprise of advanced ceramic tiles (either Alumina Oxide, Silicon Carbide or Boron Carbide), bonded in a high tensile strength polymer matrix to a studded steel backing plate. 

 

Ceramic Wear Liner Brochure

All our ceramic wear liners are bonded using our proprietary bonding process that enables an engineering grade bond between the ceramic and the steel plate to be achieved. As a result the bonded ceramics provide superior wear life and impact resistance. Typically ceramics will last approximately five times longer than NiHard steel and other similar applications.

 

Many factors need to be considered when selecting the correct ceramic liners for each application, such as angle of impact, particle size, particle density, velocity and general construction of the application that the ceramics will be applied to. We are able to bond ceramics of all thicknesses, including 6mm, 12mm, 25mm and 50mm ceramics.

Our range of ceramic wear liners include:

 

CoBond White - High Impact Liner

These wear plate liners have been specifically developed for increased resistance to impact and sliding abrasion. This alumina oxide ceramic (92%) liner would be ideally suited for coal, iron ore or other hard rock mining applications. They are available in a range of sizes and ceramic thickness (6mm / 12mm / 25mm / 50mm) depending on the area of application.

 

CoBond Red - High Impact and High Abrasion Resistance Wear Liner

These wear plate liners have been specifically developed for increased resistance to impact and abrasion. This alumina oxide ceramic (92% - 98%) liner would be ideally suited for iron ore or other hard rock mining applications. They are available in a range of sizes and ceramic thickness (25mm / 50mm / 100mm) depending on the area of application. 

 

CoBond Silver - Exceptional Abrasion Resistant Wear Liner

These wear plate liners have been specifically developed where their is minimal impact, while requiring exceptional abrasion resistance from a constant even flow of material. This silicon carbide ceramic (SiC) liner would be ideally suited for coal, iron ore or other hard rock mining applications. They are available in a range of sizes and ceramic thickness (12mm / 25mm) depending on the area of application. 

 

CoBond Steel - Extreme Impact 

These wear plate liners have been specifically developed for maximum impact protection. This alumina oxide ceramic (92% - 98%) liner features a steel tile edge protection system which would be ideally suited for iron ore or other hard rock mining applications. They are available in a range of sizes and ceramic thickness (25mm / 50mm / 100mm / 150mm) depending on the area of application. 

 

All our ceramic wear liners are made in Australia and can be used in transfer chutes, deflectors, impact chutes, bins, hoppers, skirt liners, stackers and reclaimers. 

 

We can greatly assist in the engineered design of chutes, skirts and transfer points, which will not only improve the flow of material, but also ensure greater performance and wear life of the solution.

 

Our wear liners are competitively priced and tailored specifically to ensure effectiveness and performance, resulting in reduced downtime, improved reliability and the improvement of material flow.

Ceramic wear material 92% Alumina Oxide:

 

Density ≥ 3.58
Hardness (HRa) ≥ 76
Porosity < 0.1
Fracture Toughness Mpa 3.5

 

Polymer Matrix:

Hardness 60 - 65A
Elongation 700%